Testing
Supashock’s testing capabilities represent a pinnacle of precision engineering and performance validation, setting a new standard in the automotive industry. Leveraging state-of-the-art facilities and cutting-edge equipment, Supashock conducts exhaustive testing regimes that encompass a comprehensive array of parameters, ensuring unparalleled accuracy and reliability in their suspension systems.
Supashock’s world-class testing facilities, meticulously designed and outfitted with advanced instrumentation, enable engineers to simulate a diverse range of real-world conditions, from rigorous durability testing to exacting performance validation. By harnessing the latest in computational modeling and simulation techniques, Supashock engineers meticulously analyse data to refine designs and optimise performance, delivering engineering solutions that exceed the most exacting standards.
This commitment to innovation and excellence ensures that Supashock remains at the forefront of suspension technology, pushing the boundaries of performance and reliability in automotive, Defence, motorsport, and more.
Impact and Shock Testing
Supashock’s cutting-edge facilities enable precise evaluation of suspension systems under extreme impact conditions, replicating real-world scenarios to ensure optimal performance and durability. Utilising advanced instrumentation and simulation techniques, Supashock engineers subject suspension components to rigorous testing regimes, assessing their ability to withstand shock loads and maintain performance integrity.
High-impact Swing Hammer
Supashock’s in-house high-impact swing hammer apparatus for comprehensive bump stop verification testing ensures robustness and reliability of Supashock’s suspension systems.
The Swing Arm allows Bump Stop testing, submitting components to temperatures exceeding +200°C, affirming product resilience and performance under extreme thermal conditions.
Impact tests can be conducted at up to 6700kg force, with accelerations ranging from 1.2 to 3.0g, adhering to stringent Mil standards for precision and consistency.
Adherence to Mil standards in impact testing underscores Supashock’s commitment to meeting and surpassing industry benchmarks for quality and durability assurance.
Equipped with full calibration and data logging capabilities at a frequency of 1000Hz, Supashock’s Swing Arm ensures precision and comprehensive data capture in every testing session.
Capable of imparting up to 22 Kilojoules of energy, the Swing Arm allows Supashock engineers to simulate high-energy impact scenarios with unparalleled accuracy and reliability.
The Swing Arm was specifically developed for Impact testing on Infantry Fighting Vehicle (IFV) suspension components.
Equipped with a comprehensive suite of state-of-the-art sensing equipment, Supashock’s swing arm ensures precise measurement and analysis of critical data points throughout the testing process.
Distinguished as the sole test rig of its caliber in Australia, affirming Supashock’s leadership in innovation and capability within the country’s engineering industry.
Verification and Validation
Supashock’s Verification and Validation capabilities demonstrate a commitment to excellence, integrating cutting-edge technologies and rigorous testing methodologies to ensure the utmost reliability and performance of our products. The utilisation of endurance testing rigs stands as a testament to Supashock’s dedication to subjecting components to the most demanding conditions over prolonged periods, validating product durability and longevity under real-world scenarios.
Additionally, the integration of Health Usage Monitoring Systems (HUMS) provides invaluable insights into the operational health and performance of Supashock’s suspension systems, enabling proactive maintenance and optimization strategies to maximize reliability and minimise downtime.
Complementing these capabilities are the advanced half-axle test benches, which allow for meticulous analysis of component behavior and performance under various load conditions, ensuring robustness and functionality across the entire spectrum of operating conditions.
Supashock’s in-house high-impact swing hammer apparatus for comprehensive bump stop verification testing ensures robustness and reliability of Supashock’s suspension systems.
The Swing Arm allows Bump Stop testing, submitting components to temperatures exceeding +200°C, affirming product resilience and performance under extreme thermal conditions.
Impact tests can be conducted at up to 6700kg force, with accelerations ranging from 1.2 to 3.0g, adhering to stringent Mil standards for precision and consistency.
Adherence to Mil standards in impact testing underscores Supashock’s commitment to meeting and surpassing industry benchmarks for quality and durability assurance.
Equipped with full calibration and data logging capabilities at a frequency of 1000Hz, Supashock’s Swing Arm ensures precision and comprehensive data capture in every testing session.
Capable of imparting up to 22 Kilojoules of energy, the Swing Arm allows Supashock engineers to simulate high-energy impact scenarios with unparalleled accuracy and reliability.
The Swing Arm was specifically developed for Impact testing on Infantry Fighting Vehicle (IFV) suspension components.
Equipped with a comprehensive suite of state-of-the-art sensing equipment, Supashock’s swing arm ensures precise measurement and analysis of critical data points throughout the testing process.
Distinguished as the sole test rig of its caliber in Australia, affirming Supashock’s leadership in innovation and capability within the country’s engineering industry.
Environmental Testing
Supashock’s is committed to ensuring the robustness and reliability of its products and systems under diverse and challenging conditions through the business’s robust environmental testing capabilities. Leveraging a comprehensive suite of cutting-edge testing equipment and facilities, Supashock meticulously evaluates the performance and durability of its products across a spectrum of environmental parameters.
Chest Freezer
Supashock’s chest 90L freezer provides the capability to subject components to extreme cold temperatures (-10 to -30°C), operating in an ambient 10 to 35°C, simulating real-world conditions to assess component performance in frigid environments.
Dust Chamber
The dust chamber enables Supashock to simulate dusty and dirty conditions, replicating off-road environments where systems and components are subjected to dust ingress. This testing ensures that Supashock’s products maintain optimal performance and functionality even in harsh and dusty conditions.
Humidity Chamber
Supashock’s humidity chamber allows for precise control of humidity levels, enabling the simulation of humid environments that can accelerate corrosion and degrade performance. By subjecting components to high humidity conditions, Supashock ensures their resilience and longevity in moisture-rich environments ranging from 5 to 90°C, and a humidity range up to 95% RH.
Oven Chamber
The oven chamber facilitates testing under high-temperature conditions, mimicking intense heat environments to evaluate the thermal stability and performance of Supashock’s systems. This testing ensures that the components can withstand elevated temperatures without compromising functionality or integrity, with a humidity range of 72% RH to 85% RH at 50°C.
Salt Spray Chamber
Supashock’s salt spray chamber is instrumental in evaluating the corrosion resistance of components when exposed to salt-laden environments, such as coastal regions or areas treated with road salt. This testing ensures that Supashock’s products maintain their durability and performance, even in corrosive environments. The chamber allows for salt spray testing as well as condensation water testing, and controls for air flow rate during spray testing and during ventilcation.
Hot and Cold Chamber
The hot and cold chamber enables Supashock to subject components to rapid temperature cycling, simulating fluctuating temperature conditions encountered during real-world use. This testing ensures that Supashock’s products can withstand temperature variations without compromising performance or reliability. The chamber is capable of -40°C to +65°C with humidity control above +20°C.
Vibration and Acoustic Services
Supashock’s vibration and acoustic services represent a holistic approach to engineering excellence, aimed at optimising the comfort, performance, and refinement of its suspension systems across a wide range of operating conditions. With a dedicated focus on acoustic analysis, vibration analysis, noise mitigation, and control, Supashock employs advanced methodologies and cutting-edge technologies to deliver superior noise and vibration performance.
Acoustic Analysis
Supashock conducts comprehensive acoustic analysis to evaluate the noise emissions of its systems and identify sources of unwanted noise. Through precise measurements and analysis, Supashock engineers pinpoint areas for improvement and implement design modifications to minimise noise levels and enhance vehicle refinement.
Vibration Analysis
Leveraging sophisticated vibration analysis techniques, Supashock assesses the dynamic behavior and structural integrity of components under various vibration frequencies and amplitudes. This analysis ensures that Supashock’s systems deliver exceptional ride comfort and stability across diverse conditions.
Noise Mitigation & Control
Supashock employs innovative noise mitigation strategies to minimise unwanted noise and vibration within vehicle cabins. By implementing advanced damping materials and structural modifications, Supashock reduces noise transmission and enhances overall vehicle comfort and refinement.
Acoustic Damping
Supashock integrates acoustic damping technologies into its suspension systems to attenuate noise and vibration and improve overall vehicle acoustics. By strategically placing damping materials within suspension components, Supashock reduces noise levels and enhances passenger comfort.
Acoustic Decoupling
Through acoustic decoupling techniques, Supashock is able to isolate vibration and noise sources to identify and address its transmission.
Propagation Analysis
Supashock conducts propagation analysis to assess the transmission of noise and vibration through vehicle structures. By modeling and analyzing the propagation paths of noise and vibration, Supashock identifies critical areas for improvement and implements targeted solutions to minimize noise transmission.
Noise Vibration Assessment
Supashock performs comprehensive noise and vibration assessments to quantify the performance of its suspension systems under real-world driving conditions. Through rigorous testing and analysis, Supashock validates the effectiveness of its noise and vibration control measures and ensures superior ride comfort and refinement.
Exhaust System Analysis
Supashock evaluates the acoustic properties of exhaust systems to minimize noise emissions and enhance overall vehicle acoustics. By optimizing exhaust system design and integration, Supashock reduces unwanted noise and vibration, improving the driving experience for vehicle occupants.
Harshness Assessment
Supashock conducts harshness assessments to evaluate the impact of noise and vibration on vehicle occupants. By quantifying the level of perceived harshness, Supashock identifies areas for improvement and implements targeted solutions to enhance overall vehicle comfort and refinement.
Through its comprehensive vibration and acoustic services, Supashock demonstrates its commitment to engineering excellence and customer satisfaction, delivering suspension systems that set new standards in noise and vibration performance. By leveraging advanced analysis techniques and innovative technologies, Supashock continues to push the boundaries of automotive refinement, shaping the future of vehicle suspension technology.